This terminal section analyzer is an integrated fully automatic cutting and grinding analysis instrument, with built-in PLC programming for automatic cutting and grinding. The applicable range of wire diameter is AWG46-- AWG00 (0--50mm2). This system is suitable for terminal cross-section analysis and testing requirements in industries such as automobiles, home appliances, electronics, and new energy。
2、 System Characteristics
1. No resin solidification required
Previously, resin solidification and hardening cutting; Then rough grinding, polishing, time-consuming and laborious, making a sample takes several hours. Now this product does not require resin solidification, automatic cutting and grinding, and can be completed within 5 minutes after testing a sample.
2. Fully automatic cutting and grinding
Automatic cutting and grinding are integrated, and all front actions are completed automatically on four axes.
3. The cutting and grinding machine table has a 7-inch touch screen cross-section in both Chinese and English, with no pressure during operation
It can be cut separately, polished separately, or fully automatically cut and polished,
Comes with a "Learning Mode" that can be operated by looking at pictures (exclusive to the industry); Even customized parameters can be set by customers for personalized cutting and polishing, as long as it can be clamped, it is not a problem;
4.Terminal specialized fixtures can correspond to various sizes of terminals
Exquisite stainless steel material fixture, fine tooth clamping, a good assistant for precision cutting, corrosion-resistant;
5. Professional terminal analysis software in both Chinese and English (exported to the Asian and European markets), supporting the Windows operating system; Can analyze compression ratio C/R, C/H, C/W porosity and other standard test data, fully meeting standards such as VW60330, Renault 36-05-019/- G, PSA 9634115099, Uscar, QC T 417.1-2001.
6. The software has automatic AI function, and the test product does not need to be placed in the center, as long as it is in the center of the image, it will automatically rotate for testing; Automatic testing, one click export of terminal section test report (Excel format), can be saved or printed。
3、 System Structure and Configuration
1. German SEW motor high-power precision cutting motor (can achieve power outage stop and continuous cutting functions); Shinano precision grinding and automatic lifting motor from Japan;
2. Color high-definition 7-inch touch screen control
3. Misumi ball screws from Japan and silver slide rails from Taiwan;
4. X-axis Shinano motor;
5. High definition microscope, high-definition industrial camera: German Basler 5 megapixel CCD camera; 0.7-4.5X, total video magnification: 65-419X
6. Applicable range of wires (AGW00- AWG46): 0.01mm2~50mm2
7. Power supply: AC100V~AC240V, power: 750W (excluding computer)
8. Imaging system software: Professional terminal image measurement and analysis software (X-Scan), with Barcode scanning option
9. Cutting blade specifications: Φ 125X0.5mm
10. Grinding sandpaper: 125mm/2000#
11 standard calibration ruler 0.01/10mm
12. Terminal metallographic accessories (cleaning solution)
13. Lighting source: Integrated pure white LED light source control
14. LCD all-in-one computer
| XX汽車(chē)部件有限公司 | |||||
| 端子截面分析報告 | |||||
| Terminial Cross Section Analyzer Report | |||||
| 制造商 | 蘇州XXX汽車(chē)部件有限公司 | 送檢日期 | 2012-7-20 | ||
| 聯(lián)系人 | 趙XX | 上下刀模規格 | 機臺號 | M13# | |
| 端子／線(xiàn)型 | Ｔ３２３１／ＡＷＧ１８ | 線(xiàn)型 | AWG 18 | ||
| 測量設備 | ＴＣＭ２０００ | ||||
 | |||||
| 測試結果 | 名稱(chēng) | 數值 | 標準 | 結果 | |
| Name | Value | Standard | Result | ||
| 端子壓接高度 | 2.250mm | '+/-0.05mm | √ | ||
| C/H:Crimp Height | |||||
| 端子壓接寬度 | 3.884mm | '+/-0.05mm | √ | ||
| C/W:Crimp Width | |||||
| 高度/寬度比率 | 57.9% | % | √ | ||
| (C/H)/(C/W) | |||||
| 初始電線(xiàn)面積 | 3.000 | As requirement | √ | ||
| Initial area | |||||
| 原端子厚度 | 0.400 | As requirement | √ | ||
| Original thickness | |||||
| 端子壓接面積 | 2.570mm2 | / | √ | ||
| Terminal crimping area | |||||
| 截面縮小比 | 14.3% | 5%--35% | √ | ||
| Narrow cross-section than | |||||
| 壓縮比率 | 85.7% | 65%--95% | √ | ||
| C/R:Compression Ratio | |||||
| 壓接線(xiàn)數 | 37 | As requirement | √ | ||
| Cross count | |||||
| 支撐角度 | 3.892 | 0≤α≤30度 | √ | ||
| Bending angle | |||||
| 毛刺高度 | 0.049mm | ≤1X底厚 | √ | ||
| B/H:Burr Height Gh | |||||
| 毛刺寬度 | 0.266mm | ≤0.5X底厚 | √ | ||
| B/H:Burr Width Gb | |||||
| 支撐高度 | 0.461mm | ≥1X底厚 | √ | ||
| La Supporting height | |||||
| 底部厚度 | 0.388mm | ≥0.75X底厚 | √ | ||
| B/T:Base Tickness | |||||
| 羽翼末端間距 | 0.021mm | ≤0.5X底厚 | √ | ||
| CFE:Crimp Face Ends | |||||
| 壓接翼與底部高度差 | 0.383mm | ≥0.5X底厚 | √ | ||
| F/C:Face End Clearance | |||||
| 間隙率 | 14.3% | 5%--35% | √ | ||
| Air inclusions | |||||
| EDGE(毛刺)寬率 | 18.3% | % | |||
| Burr Width Ratio | |||||
| 壁厚變化率 | % | ||||
| Base Thickness Ratio | |||||
| 端子拉力測試 | % | ||||
| Pull Strength | |||||
| 外觀(guān)判定 | |||||
| 1.線(xiàn)芯未呈蜂窩形或有間隙 | √ | 2.羽翼至端子壁距離過(guò)近 | √ | ||
| 3.羽翼至端子底距離過(guò)近 | √ | 4.毛刺高度大于材料厚度 | √ | ||
| 5.毛刺寬度大于材料寬度的1/2 | √ | 6.壓接部位與端子體之間扭曲 | √ | ||
| 7.羽翼尖高度差超出材料厚 | √ | 8.壓接裂紋 | √ | ||
| 9.羽翼未封閉或彈起 | √ | 10.芯線(xiàn)漏出或夾在羽翼中間 | √ | ||
| 合格/**切片照片若有1-10項中任何一不合格項(被選中)，此壓接即為不合格 | OK | ||||
| 備注 | |||||
| 檢測人 | 周小姐 | 檢測日期 | 2013-7-20 | ||
